What is a Butterfly Valve
A butterfly valve is from a family of valves called quarter-turn valves. In operation, the valve is fully open or closed when the disc is rotated a quarter turn. The “butterfly” is a metal disc mounted on a rod. When the valve is closed, the disc is turned so that it completely blocks off the passageway. When the valve is fully open, the disc is rotated a quarter turn so that it allows an almost unrestricted passage of the fluid. The valve may also be opened incrementally to throttle flow.
A butterfly valve is a rotary motion valve. The main purpose of butterfly valve is used to stop, regulate, and start fluid flow. This type of valve is easily and quickly operated because there is a 90 degree rotation of the handle which moves the disk from a fully closed to fully opened position.
- Mild Steel
- Stainless Steel
- Gun Metal
- Cast Iron
- Forged Steel
- Carbon Steel
- Aluminum etc.
- Linear: The flow rate is proportional to the amount of disk travel.
- Equal percentage: This characteristic means that equal increments of valve flow produce equal percentage changes in flowrate. This is done on the basis of relation to the flowrate that existed at the previous travel position.
- Quick opening: Flowrate through the butterfly valve increases very rapidly for incremental changes in valve flow when valve position is almost closed.
The selection of the appropriate butterfly valve depends on the characteristics which in turn are dependent on the needs of the system. There are several factors to be considered for an effective flow rate and hence a complete system analysis is required to determine which is the optimum characteristic. Certain rules of thumb are:
- Choose equal percentage, if in doubt about the preferred characteristic. Such a choice results in a perfect match.
- The quick-opening characteristic is hardly employed for control applications, except for pressure-relief applications.
- For liquid applications, the use of the linear characteristic provides the best results if greater than 25% of system pressure drop is available to the valve at maximum flow conditions.
- If the butterfly valve is used for control of pressure, the use of equal percentage characteristic is preferred.
- For gas applications also, the use of the equal percentage characteristic is preferred.
- For large-volume systems, the use of the linear characteristic is preferred.
- Other features to consider are as follows:
- Pressure rated
- Operation: Hand lever, Gearbox, Actuator
Parts of a butterfly valve:
The butterfly valve consists of only five main components. They are as follows:
- Body: These valves have bodies that fit between two pipe flanges.
- Disc: The disk is the flow closure member of a butterfly valve.
- Stem: The stem of the butterfly valve is either a one-piece shaft or a two-piece, also known as split-stem design.
- Seat: The seat of a butterfly valve utilizes an interference fit between the disk edge and the seat to close or to shutoff.
- Resilient butterfly valve: This has a flexible rubber seat.
- High performance butterfly valve: This double eccentric in design.
- Tricentric butterfly valve: This is with a metal seated design.
Uses of Butterfly valves:
Butterfly valves are considered to be the most economical and reliable type of pipe valves. Technological innovations combined with the simple design of the butterfly valve has made it a dependable, economical and flexible solution to a variety of industrial flow control needs. These valves have many advantages over other valves like gate, globe, plug, and ball valves, especially in large valve applications. The most obvious advantages are savings in weight, space, and cost. The maintenance cost is low because there are a less number of moving parts and there are no pockets to trap fluids. They are widely used in water distribution and waste water processing.